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Dowel Bar Adhesives - #DBAL5

Item # DBAL5, Rapid Set, High Modulus, Pourable, Epoxy Adhesive

DBA-L5 is a two component, 100% solids, rapid setting, moisture tolerant, high modulus epoxy adhesive. DBA-L5 is designed for use with meter mix pumping equipment.

 

Uses

  • Grout for dowel bars, rebars and anchor bolts in concrete for load bearing applications.
  • Bonding hardened concrete and other materials to hardened concrete.
  • Binder for epoxy mortars.

Advantages

  • Moisture insensitive - may be applied to dry or damp concrete or in humid conditions.
  • Color-coded for error-free mixing.
  • 100% solids, conforms to VOC regulations.
  • Conforms to Grade 2, Classes A, Type IV & V of ASTM C-881.
  • Non-abrasive.

Surface Preparation

All concrete surfaces to be bonded should be dry for best results. However, a damp surface dry condition is acceptable. Surfaces must be free of standing water. Mechanical scarifing to remove laitance or other foreign materials will result in optimum bond. Drill holes must be air blasted to remove residual dust. Steel dowel bars must be free of rust and oily substances. Sand blast or wire brush to white metal.

 

Mixing & Application

DBAL5 supplied in containers should be inspected for settling. The individual components should be mixed prior to combining them or charging them into the compartments of dispensing equipment. Mix thoroughly, 1 part by volume, component A with component B. Mixed product should be a homogeneous clear color. Do not mix more than can be applied in 4-7 minutes at 77 oF.

 

Inject dowel hole to half its depth with mixed epoxy. Insert the dowel bar with a twisting motion to coat the bar and then push it to the bottom of the hole. Use only enough material to cause a slight run off to the face of the hole when the dowel or anchor has been placed.

 

For epoxy mortar, mix 1 volume of clean, dry sand to 1 volume of mixed DBAL5. Apply by trowel to prepared substrate.

 

Limitations

  • Do NOT apply when temperature is below 45oF.
  • Do NOT apply to latex modified mortar or concrete.

Clean Up

Clean tools and equipment immediately with a suitable solvent such as xylene or lacquer thinner.

 

Caution

For professional use only. Epoxy systems can cause delayed dermatitis. Avoid prolonged contact with skin. See Material Safety Data Sheet for proper handling and required safety equipment.

 

Specification

  • Packaging: 2 component cartridges, 2 gallon units, 10 gallon units, 100 gallon units
  • Mix Ratio by Volume: 1:1
  • Color: Clear Amber
  • Pot Life (100 Grams): 5-10 minutes
  • Pull Out Strength: > 12,000 psi
  • Compressive Strength: 6,500 psi (ASTM D-695) (3 Parts Ottawa Silica)
  • Shelf Life: 1 Year
  • Viscosity: 2,000-3,000 cps
  • Shore D Hardness: 80 - 85 (ASTM D-2240)

Estimation Chart

THEORETICAL YIELD PER CARTRIDGE
Actual yields to be about 75% of the figures listed below.

Bar Size / Bar Number Hole Diameter Hole Depth Holes / Cartridge
3/8"          #3 1/2"
1/2"
1/2"
3"
4"
5"
154
115
92
1/2"         #4 5/8"
5/8"
5/8"
4"
5"
6"
89
71
59
5/8"         #5 3/4"
3/4"
3/4"
6"
7"
8"
49
42
36
3/4"        #6 7/8"
7/8"
7/8"
7/8"
6"
7"
8"
9"
41
35
31
27
7/8"       #7 1"
1"
1"
1"
7"
8"
9"
10"
30
26
23
21
1"         #8 1-1/8"
1-1/8"
1-1/8"
1-1/8"
1-1/8"
8"
9"
10"
11"
12"
23
21
19
17
15
 

     

2527 Lantrac Court

Decatur Georgia GA 30035
Info@SuperiorEpoxies.com

Toll Free

Phone: 800-240-1310    Fax: 800-240-7662

Local

Phone: 770-808-0023    Fax: 770-808-6777

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